Shining Light On Recyclable Polymers

For the first time, scientists have used ultraviolet (UV) light, a low-cost and readily available energy source, to successfully synthesise more sustainable and recyclable polymer materials.

Stock image courtesy Bruno from Pixabay.

Led by green chemistry experts at Flinders University, and just published in the high-impact Journal of the American Chemical Society, the development is a major step in making polymers high in sulfur content for more sustainable plastic alternatives using waste materials.

Over the past decade, the Flinders University team has shown these highly flexible sulfur-rich polymers can be used in a wide range of high-value applications - from heavy metal land and water remediation as well as optics for infrared imaging and even novel antimicrobial agents. The latest research promises to make them even more adaptable and affordable.

"We show these remarkable new polymers can be produced in more sustainable ways, and also recycled using low-cost accessible energy sources including UV light and LED, as well as using other methods," says lead author Australian Research Council Discovery Early Career Research Award Fellow Dr Thomas Nicholls, from the College of Science and Engineering at Flinders University.

In the latest study, an interdisciplinary team from Flinders University, the University of Tasmania and Deakin University was able to produce sulfur-rich polymers by simply shining ultra-violet (UV) light on the monomer building blocks to connect them together.

The newly developed method also used pulsed LED (energy efficient light emitting diode) to reshape the polymer monomer to increase its green credentials.

Flinders researchers Dr Jasmine Pople, left, Dr Tom Nicholls and Dr Harshal Patel who are working on new sulfur polymer synthesis methods.

"While the UV light breaks sulfur-sulfur bonds to begin with, we used short bursts of LED irradiation to overcome degradation in polymerisation," explains Dr Nicholls. "This technique allowed the synthesis of high molecular weight polymers which allowed them to be used in several applications such as recyclable adhesives, new photoresists for lithography, and anti-corrosion coatings."

World production of hundreds of millions of tonnes of plastic every year is creating monumental environmental problems, with many non-degradable and using toxic chemicals. The power used in producing non-organic plastics is also a contributor to pollution and global warming.

Images of pulsed LED photoreactor (left), Glass slides held together by sulfur-rich polymer adhesive - able to support 2.5 kg (middle), and ball bearings to add to the weight (right).

The research project team used UV light, or heating above 150°C, to recycle the polymers - making it possible for the monomer building blocks to be polymerised again and reused.

Coauthor Dr Jasmine Pople says the team's latest discovery enables the synthesis of high molecular weight sulfur polymers by simply switching on and off a light.

"This approach encompasses mild, safe, and sustainable conditions, providing ready access to sulfur polymers," says Dr Pople.

Senior author Professor Justin Chalker at work developing sulfur-based polymers.

Another Flinders University author, Dr Harshal Patel, says the application of flashing light at a steady 60 beats per minute was "an exciting project, exploring yet more applications for chemical recyclability of these polymers, as well as the mechanistic analysis".

"On, off, on, off… the lab music playlist was selected accordingly. The application exploration and chemical recyclability of these polymers, as well as the mechanistic analysis, make this paper an intriguing read," Dr Patel says.

The article, 'Making and Unmaking Poly(trisulfides) with Light: Precise Regulation of Radical Concentrations via Pulsed LED Irradiation' (2025) by Thomas P Nicholls, Jasmine MM Pople, Madison R Harvey, Harshal D Patel, Abigail K Mann, Samuel J Tonkin, James D Randall, Athulya Wickramasingha, Jiao Yu J Wang, Johnathon C Robertson, Le Nhan Pham, Jason R Gascooke, Luke C Henderson, Christopher T Gibson, Witold M Bloch, Sara J Fraser-Miller, Darryl B Jones, Zhongfan Jia, Michelle L Coote, Alex C Bissember and Justin M Chalker was published in JACS, the flagship journal of the American Chemical Society and the world's preeminent journal in all of chemistry and interfacing areas of science. DOI: 10.1021/jacs.5c15051.

Acknowledgements: The project was supported by the ARC (LP200301660, LP200301661, FT220100054, DP230100587, FT200100049, DP210100025, CE230100021, DP250100285, DE250100525, FT210100264) and a 2024 Flinders University High Impact Collaboration Grant.

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