A signal that appears to show ions moving inside a battery may, in fact, be an illusion caused by an uneven surface. A KAIST research team has identified the origin of this type of artifacts, which can lead researchers to misinterpret what is happening inside a battery, and has developed a method to reduce it. The findings are expected to enable more accurate analysis of ion movement and improve the reliability of next-generation battery-material development, including that of solid-state and sodium-ion batteries.
KAIST (President Choongsik Bae) announced on September 7 that a research team led by Professor Seungbum Hong from the Department of Materials Science and Engineering, in collaboration with the research groups of Professor Jong Min Yuk from the same department and Professor Nam-Soon Choi from the Department of Chemical and Biomolecular Engineering, has identified the cause of a measurement artifact in nanoscale battery analysis that can be mistaken for actual ion transport. The team also proposed a method for effectively reducing this artifact.
During charging and discharging, lithium or sodium ions move back and forth within a battery. The speed and ease with which these ions move affect the battery's performance and lifespan. Developing better batteries therefore requires researchers to precisely determine where ions can move freely and where their movement is hindered.
One technique used for this type of analysis is Electrochemical Strain Microscopy (ESM), which is based on Atomic Force Microscopy (AFM). ESM scans the surface of a battery material with an extremely fine tip and measures nanoscale changes in the material associated with ion movement, allowing researchers to indirectly track ion transport.
The problem is that when the surface of a battery material is rough, similar signals can appear even in the absence of actual ion movement. If these signals are interpreted as evidence of ion transport, researchers may incorrectly identify where ions are moving within the material.
To investigate the origin of theseartifactss, the team created fine trenches on the surface of an ionically inactive single-crystal silicon sample. This provided an experimental environment in which no ions were moving, while the sample surface remained uneven.
The results quantitatively demonstrated that variations in surface height alone can alter the degree of contact between the microscope tip and the sample, producing signals similar to those generated by actual ion movement.
The same phenomenon was also observed in actual battery materials. When the team analyzed a graphite anode and the sodium solid electrolyte Na₂Zn₂TeO₆, the ESM signals likewise varied according to surface topography. This confirmed that the issue is not limited to a particular material but is a phenomenon that researchers must account for when conducting nanoscale analyses of a wide range of battery materials.
As a solution, the team proposed making the surfaces of battery materials as smooth and flat as possible. To achieve this, the researchers used a cooling cross-section polisher (CCP), which employs an argon (Ar) ion beam to precisely polish sample cross sections. Because argon is chemically inert under most conditions, this technique allows the surface to be processed precisely without significantly altering the properties of the sample.
This treatment substantially reduced surface roughness and, in turn, decreased measurement artifacts caused by uneven surfaces. The mechanism is comparable to a car moving up and down while traveling over a bumpy road: as the scanning tip passes over height variations on the surface of a battery material, the degree of contact between the tip and the sample changes. These changes can generate signals resembling those produced by actual ion movement.
In particular, the team examined signals detected at grain boundaries—the interfaces at which the small crystals that make up a battery material meet, much like the seams between adjacent tiles.
Before the surface was smoothed, strong ESM signals appeared at these grain boundaries. After the surface was polished, however, the enhanced signals disappeared. This finding indicates that some signals previously interpreted as evidence of "pathways that facilitate ion transport" may actually have resulted from variations in surface height rather than genuine ion movement.
This study is significant because it experimentally demonstrates how this type of measurement artifact arises in nanoscale battery analysis and shows that it can be reduced using the practical approach of smoothing battery-material surfaces.
The findings are expected to provide a more accurate understanding of where ions move freely and where their movement is hindered within a battery. Such insights could provide an important foundation for designing battery materials that facilitate ion transport, thereby enabling faster charging and longer battery life.
The team expects this analytical approach to be applicable not only to widely used lithium-ion batteries but also to next-generation battery systems. These include solid-state batteries, which use solid rather than liquid electrolytes, and sodium-ion batteries, which use sodium ions in place of lithium ions. The approach could help researchers more accurately understand how these batteries operate and support the design of new materials.
Furthermore, the accumulation of reliable nanoscale analysis data could provide high-quality training datasets for artificial intelligence (AI) and machine-learning research aimed at designing new battery materials and predicting their performance.
"This research clearly demonstrates how variations in surface height affect the results of nanoscale battery-material analysis," said Professor Hong. "We expect our findings to enable more accurate tracking of ion movement within batteries and contribute to understanding the operating mechanisms of next-generation battery materials and designing improved materials."
Dongyan Chen, a PhD student in the Department of Materials Science and Engineering, served as the first author of the study, which was published in Small Methods, an international journal specializing in materials science and nanotechnology.
※ Paper title: "Quantitative Analysis of Topographic Crosstalk in DART-ESM Arising from Feedback-Loop-Delay-Induced Contact Stiffness Variations in Battery Materials"
DOI: https://doi.org/10.1002/smtd.70763
This work was supported by National Research Foundation of Korea (NRF) grants funded by the Korean government's Ministry of Science and ICT (MSIT) (Nos. RS-2026-25468150 and RS-2023-00247245).
