New Porous Material Speeds Up Xylene Separation

Abstract

Xylene isomer separation is a long-standing challenge due to the nearly identical properties of para-xylene (PX), meta-xylene (MX), ortho-xylene (OX), and ethylbenzene (EB). Here, we report a rationally designed pillar-layered metal-organic framework (MOF), Ni-HDB, incorporating a cylindrical 1,4-diazabicyclo[2.2.2]octane (DABCO) pillar that blocks lateral channels and directs molecular transport through elliptical windows (3.2 × 6.7 Å2). These apertures closely match the dimensions of PX and EB, enabling kinetic sieving. As a result, Ni-HDB exhibits high selectivity for PX and EB, moderate selectivity for MX, and exclusion of OX under ambient conditions. It achieves record liquid-phase selectivities for EB/OX (1943), PX/OX (951), and MX/OX (158), along with high PX and MX adsorption capacities. Comparative studies with isoreticular analogues confirm that DABCO-driven confinement is key to enhancing size-based selectivity. Density functional theory calculations indicate kinetic preference for PX and EB, thermodynamic favorability for MX, and exclusion of OX. Ni-HDB also shows excellent thermal and structural stability, with no performance loss over ten cycles. These results highlight the importance of channel geometry in MOFs and provide a framework for developing next-generation adsorbents for energy-efficient hydrocarbon separations.

Professors Myoung Soo Lah and Seung Kyu Min from the Department of Chemistry at UNIST, in collaboration with Professor Hyungphil Chun at Hanyang University ERICA Campus, announced the development of a novel porous material capable of high-purity separation of xylene isomers at room temperature. This breakthrough promises to significantly reduce energy consumption and process complexity in petrochemical refining.

Xylene, a key raw material used in plastic bottles, synthetic fibers, and fragrances, exists as three isomers-ortho-, meta-, and para-xylene-each with distinct applications. These isomers, along with ethylbenzene, are typically produced as a mixture in petrochemical processes, requiring energy-intensive separation steps under high temperature and pressure.

Graphical Abstract Figure 1. Schematic image, illustrating channel confinement via rigid cylindrical pillaring in a MOF framework enables molecular sieving through elliptical windows, offering a blueprint for ambient-condition xylene isomer separation.

The research team successfully developed a porous metal-organic framework (MOF) that selectively captures and separates these isomers under ambient conditions. Unlike conventional MOFs, which feature open channels on multiple sides, this innovative design has blocked side pores and open vertical channels. This structure was achieved by incorporating a large organic molecule called DABCO into a nickel-based framework. This configuration functions as a molecular sieve: the bent shape of ortho-xylene is effectively filtered out at the entry point, while the elongated para-xylene and ethylbenzene molecules can pass through and be adsorbed within the internal pores.

This specially designed MOF demonstrated up to 268 times higher selectivity for ortho-xylene compared to existing materials, with performance maintained over multiple reuse cycles. Such high selectivity at room temperature represents a significant advancement over traditional high-temperature separation methods.

Professor Lah explained, "Our new material can spontaneously separate specific xylene isomers at ambient conditions, overcoming the limitations of high-temperature, high-pressure processes." He further added, "This innovation could lead to more energy-efficient and environmentally friendly petrochemical separation techniques, contributing to sustainable industrial practices."

The research was conducted by Seonghwan Lee, Amitosh Sharma, and Jae Hyeok Lee, who served as first authors. Their findings have been published in the online version of Angewandte Chemie International Edition on July 18, where it was featured as a cover article. This study was supported by the Ministry of Science and ICT (MSIT) and the National Research Foundation of Korea (NRF).

Journal Reference

Seonghwan Lee, Amitosh Sharma, Jae Hyeok Lee, et al., "Highly Selective Adsorption of Para-Xylene, Ethylbenzene, and Explicit Exclusion of Ortho-Xylene from Xylene Isomers Using a Pillar-Layered MOF with Tuned Pore Channels," (2025).

/Public Release. This material from the originating organization/author(s) might be of the point-in-time nature, and edited for clarity, style and length. Mirage.News does not take institutional positions or sides, and all views, positions, and conclusions expressed herein are solely those of the author(s).View in full here.