NASA's Solar Sail Tech Clears Key Deployment Trial

4 min read

A man and woman stand in front of a silver solar sail on the floor.
NASA Marshall Space Flight Center technologists Les Johnson and Leslie McNutt at Redwire Space on Jan. 30, 2024, following a successful solar sail deployment test. NASA cleared a key technology milestone at Redwire's new facility in Longmont, Colorado, with the successful deployment of one of four identical solar sail quadrants.
Redwire Space

By Wayne Smith

In his youth, NASA technologist Les Johnson was riveted by the 1974 novel "The Mote in God's Eye," by Jerry Pournelle and Larry Niven, in which an alien spacecraft propelled by solar sails visits humanity. Today, Johnson and a NASA team are preparing to test a similar technology.

NASA continues to unfurl plans for solar sail technology as a promising method of deep space transportation. The agency cleared a key technology milestone in January with the successful deployment of one of four identical solar sail quadrants. The deployment was showcased Jan. 30 at Redwire Corp.'s new facility in Longmont, Colorado. NASA's Marshall Space Flight Center in Huntsville, Alabama, leads the solar sail team, comprised of prime contractor Redwire, which developed the deployment mechanisms and the nearly 100-foot-long booms, and subcontractor NeXolve, of Huntsville, which provided the sail membrane. In addition to leading the project, Marshall developed the algorithms needed to control and navigate with the sail when it flies in space.

NASA and industry partners used two 100-foot lightweight composite booms to stretch out a 4,445-square-footsquare-foot (400-square-meter) prototype solar sail quadrant for the first time Jan. 30, 2024. While just one quarter of the sail was unfurled in the deployment at Redwire, the complete sail will measure 17,780 square feet when fully deployed, with the thickness less than a human hair at 2 and a half microns. The sail is made of a polymer material coated with aluminum. (Redwire Space)

The sail is a propulsion system powered by sunlight reflecting from the sail, much like a sailboat reflects the wind. While just one quarter of the sail was unfurled in the deployment at Redwire, the complete sail will measure 17,780 square feet when fully deployed, with the thickness less than a human hair at 2 and a half microns. The sail is made of a polymer material coated with aluminum.

NASA's Science Mission Directorate recently funded the solar sail technology to reach a new technology readiness level, or TRL 6, which means it's ready for proposals to be flown on science missions.

"This was a major last step on the ground before it's ready to be proposed for space missions," Johnson, who has been involved with sail technology at Marshall for about 25 years, said. "What's next is for scientists to propose the use of solar sails in their missions. We've met our goal and demonstrated that we're ready to be flown."

A solar sail traveling through deep space provides many potential benefits to missions using the technology because it doesn't require any fuel, allowing very high propulsive performance with very little mass. This in-space propulsion system is well suited for low-mass missions in novel orbits.

"Once you get away from Earth's gravity and into space, what is important is efficiency and enough thrust to travel from one position to another," Johnson said.

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