New Semiconductor Blocks Shrink, Cut Converter Costs

Engineer testing a GaN-based power converter in an ORNL electronics lab.
ORNL researcher Rahul Biswash tests a converter built in the Grid Research Innovation and Development Center, or GRID-C, to measure the operating efficiency of incorporating a gallium nitride semiconductor. Credit: Alonda Hines/ORNL, U.S. Dept. of Energy

Researchers at the Department of Energy's Oak Ridge National Laboratory incorporated gallium nitride semiconductors to create a high-efficiency power converter that is more compact, affordable and efficient.

A power converter is a type of device that manages semiconductor switching and transforms current or voltage, so electricity flows smoothly and safely among equipment, power sources and users.

Silicon semiconductors are the fundamental building blocks of conventional converters. Manufacturer ROHM Semiconductor provided the ORNL research team with gallium nitride semiconductors that enable switching 10 to 20 times faster than silicon while losing less energy in the process.

Close-up of a GaN-based 7kW LLC converter with cooling fans and circuit components.
ORNL researchers built and validated an electronic converter using a gallium nitride semiconductor to transform current and voltage more efficiently. The converter is also smaller and lighter for easier, more affordable delivery and installation. Credit: Alonda Hines/ORNL, U.S. Dept. of Energy

In response to growing energy industry interest in gallium nitride, ORNL built converters with these semiconductors in its Grid Research Innovation and Development Center (GRID-C) and validated how the technology could fill performance gaps. GRID-C is a unique constellation of labs and test beds for pioneering research in grid systems integration, modeling, energy storage, analytics and security.

The smaller, lighter ORNL converter can be more affordably delivered, installed and maintained, and it enables a flexible facility footprint that is less expensive for large projects.

"In the future, these are meant to help in artificial intelligence data center applications, which need many systems with these exact requirements," said researcher Prasad Kandula. "Size and weight add up quickly when you are looking at four to eight converters for each server, with enterprise data centers using hundreds to thousands of servers."

UT-Battelle manages ORNL for DOE's Office of Science, the single largest supporter of basic research in the physical sciences in the United States. The Office of Science is working to address some of the most pressing challenges of our time. For more information, please visit energy.gov/science . - S. Heather Duncan

/Public Release. This material from the originating organization/author(s) might be of the point-in-time nature, and edited for clarity, style and length. Mirage.News does not take institutional positions or sides, and all views, positions, and conclusions expressed herein are solely those of the author(s).View in full here.